Aluminum Heatsink Manufactures&Suppliers
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Aluminum heat sink Services
Custom aluminum heat sinks

Finned aluminum heat sink

Round aluminum heat sink

Aluminum heat sink block

Aluminum heat sink box

Aluminum heat sink led

Water cooled heat sink

Large aluminum heat sink

Diy your aluminum heat sink
Why do we choose aluminum heat sinks ?
Aluminum vs Copper Heat Sink
Comparison Factor | Aluminum | Copper |
---|---|---|
Key Benefits |
✅ 1/3 the weight of copper ✅ ~1/5 the material cost ✅ Easy to extrude/shape ✅ Corrosion-resistant (anodized) |
❌ Heavy (not ideal for portables) ❌ Higher material/processing cost ✅ 68% better thermal conductivity ✅ Handles thermal spikes better |
Thermal Performance |
▪ Good with composite bases ▪ Effective with thin fins |
▪ Superior heat transfer ▪ Needs nickel plating to prevent oxidation |
Design Considerations |
▪ 0.1mm thin extruded fins ▪ Unibody CNC designs |
▪ Requires reinforcement ▪ Often hybrid (copper base + aluminum fins) |
Best Applications |
▪ Aerospace/vehicles ▪ Mass-produced electronics |
▪ High-heat components (CPUs/GPUs) ▪ Overclocking setups |
Cost & Production |
▪ Low raw material cost ▪ High recyclability (60% lower carbon footprint) |
▪ Expensive materials/processing ▪ Limited to high-end applications |
Why 6 Series Aluminum Alloys Are Best for Heat Sinks
The 6xxx series aluminum alloys achieve an optimal balance within the thermal conductivity / structural strength / production cost / process compatibility trade-off framework. This makes them a universal thermal solution, employed everywhere from consumer electronics CPU coolers to industrial heat spreaders. Notably, within the extrusion sector, alloy 6063 has become the cornerstone material for performance-grade heat sinks.
Alloy Specifications
Grade | Thermal Conductivity (W/m·K) | Tensile Strength (MPa) | Characteristics |
---|---|---|---|
6063 | 200–210 | 180–230 | Optimal overall performance; Primary choice for extruded fins |
6061 | 170–180 | 290–310 | Higher strength; Well-suited for heat spreader/base plate applications |
6005 | 160–170 | 260–280 | Balanced performance; Commonly used in automotive radiator applications |
Design Recommendations
Fin Material
The preferred choice is 6063 (with good thin-wall extrusion performance).
Substrate Material
Choose 6061 (suitable for bearing weight or for drilling holes).
Key Advantage of 6 Series Alloys
The 6xxx series offers the ideal combination of thermal efficiency, mechanical strength, and manufacturing versatility that heat sink applications demand. Their extrusion-friendly properties allow for complex fin designs that maximize surface area—critical for effective heat dissipation.
Why Choose Precionn?
Industry-leading Heat Dissipation
Utilizing high-conductivity aluminum heat sink materials (6061/6063) and optimized structural design for superior thermal performance.
Flexible Production Capacity
We have precise extruded aluminum heat sink lines and CNC workshops supporting small-batch trials to million-unit production runs.
Cost-efficient Solutions
Our senior engineers optimize structural design based on your requirements to minimize material waste, offering 8%–15% cost savings vs. market rates.
Full-process Customization
From thermal simulation analysis and mold development to mass production delivery, Precionn offers a complete one-stop solution.
Ready to Optimize Your Heat Sink Solution?
Partner with Precionn for high-performance, cost-effective heat sink solutions tailored to your specific requirements.
Contact Our ExpertsOther services
CNC Machining

Custom CNC parts are made with precision CNC machining technology—CNC milling, turning, and prototyping services.
Mold Design

Premium molding solutions—custom plastic/rubber molding for automotive, medical, and consumer products. Durable materials.
Metal Fabrication

Professional sheet metal fabrication—precision metal bending, cutting, welding, and forming for custom components.
- 510, Building M, Flying Pigeon Industrial Park, No. 1223 Guanguang Road, Guanlan Street, Longhua District, Shenzhen, Guangdong, China
- +8618688772802
- info@precionn.com